Engine > Viscous fan change on Defender Td5
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Viscous fan change on Defender Td5

Viscous fan change on Defender Td5
Vehicle ➔ Defender 110 Td5 2002
Difficulty ➔ Easy
Difficulté
Time ➔ 2 hours
Summary
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Land Rover parts dealers sell several tools for unscrewing the fan and viscous assembly. We use the reference PM1278 which is composed of 2 spanners : one allows to immobilize the pulley in rotation and the other is a 36 mm spanner which allows to unscrew the nut.
Land Rover parts dealers sell several tools for unscrewing the fan and viscous assembly. We use the reference PM1278 which is composed of 2 spanners : one allows to immobilize the pulley in rotation and the other is a 36 mm spanner which allows to unscrew the nut.
You will probably be surprised to see that the fan blades are unevenly spaced. This arrangement of the blades avoids a resonance phenomenon during fan rotation. This limits the operating noise.
You will probably be surprised to see that the fan blades are unevenly spaced. This arrangement of the blades avoids a resonance phenomenon during fan rotation. This limits the operating noise.
Required Tools
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13 mm combination spanner
13 mm combination spanner
Phillips screwdriver
Phillips screwdriver
Fan clutch wrench
PM1278
Fan clutch wrench
Spare Parts
Our Partner
SCZ Sellerie and design - Entreprise de sellerie automobile à Aurillac
Td5 Viscous Coupling + Fan
PGG500340
Td5 Viscous Coupling + Fan
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Remove the acoustic cover
Remove the top radiator cowl
Op 02

Unscrew the 4 screws of the top radiator cowl. Use the Phillips screwdriver.

The top radiator cowl fixing screws are quarter-turn screws. In addition, these screws are captive to the cover. This prevents us from losing them.
The top radiator cowl fixing screws are quarter-turn screws. In addition, these screws are captive to the cover. This prevents us from losing them.
Identify the top radiator cowl fixing screws
Unscrew the top radiator cowl fixing screws
Top radiator cowl fixing screw
Op 03

Remove the top radiator cowl. Lift by hand.

Top radiator cowl on Defender Td5
Remove the top radiator cowl
Defender Td5 fan
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Remove the fan and viscous assembly
Op 04

Locate the viscous unit fixing nut.

Viscous fan on Defender Td5
Viscous unit fixing nut
Op 05

Position the spanner to immobilize the pulley in rotation. Place the 1st spanner of the PM1278 tool.

The spanner is positioned on the 3 bolt heads located on the pulley.
The spanner is positioned on the 3 bolt heads located on the pulley.
Defender Td5 fan pulley immobilisation spanner
Pulley immobilisation spanner fan
Pulley immobilisation spanner in position
Op 06

Position the spanner to unscrew the viscous unit nut. Place the 2nd spanner of the PM1278 tool.

Defender Td5 viscous unit nut spanner
Viscous unit nut spanner in position
PM1278 tool in position
Op 07

Remove the fan and viscous assembly. Unscrew with the PM1278 tool.

The viscous unit fixing nut is a right-hand thread.
The viscous unit fixing nut is a right-hand thread.
Unscrew the fan and viscous assembly
Remove the fan and viscous assembly
Viscous unit + fan location On Defender Td5
Fit the fan and viscous assembly
Op 08

Fit the fan and viscous assembly (PGG500340). Start by screwing the nut by hand (2nd photo) then use the PM1278 tool.

There is no recommended tightening torque for the viscous unit nut. Just tighten very hard.
There is no recommended tightening torque for the viscous unit nut. Just tighten very hard.
Fit the fan and viscous assembly
Screw on the viscous unit nut
Tighten the viscous unit nut
Fan + viscous unit assembly in position
Fit the top radiator cowl
Op 09

Fit the top radiator cowl.

Defender Td5 fan
Fit the top radiator cowl
Defender Td5 top radiator cowl in position
Op 10

Screw in the 4 screws of the top radiator cowl. Use the Phillips screwdriver.

Top radiator cowl fixing bolt on Defender td5
Screw in the top radiator cowl fixing screws
Top radiator cowl fixing bolt in position
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Fit the acoustic cover
The End

The fan and viscous assembly is operational again. Your defender's engine will be perfectly cooled.
Please feel free to ask a question or to write a comment at the bottom of the page if you wish.

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