Electrical System > Spark plugs change on Austin Mini
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Spark plugs change on Austin Mini

Spark plugs change on Austin Mini
Vehicle ➔ Mini 1000 am1991 automatic gearbox
Difficulty ➔ Easy
Difficulté
Time ➔ 20 minutes
Summary
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NGK BP6ES spark plug specifications:
NGK BP6ES spark plug specifications:
  • Spark plug socket: 21 mm
  • Thread diameter: 14 mm
  • Thread length: 19 mm
  • Electrode gap: 0.9 mm
Any 21 mm spark plug wrench is sufficient to remove a Mini spark plug. However, a socket is preferable because it allows a torque wrench to be adapted to it and the spark plugs to be tightened to the recommended torque during reassembly.
Any 21 mm spark plug wrench is sufficient to remove a Mini spark plug. However, a socket is preferable because it allows a torque wrench to be adapted to it and the spark plugs to be tightened to the recommended torque during reassembly.
Required Tools
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Spark plug NGK BP6ES
BP6ES
Spark plug NGK BP6ES
Packaging :
    • BP6ES: Spark plugs are sold individually. 4 are needed for a Mini engine.
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Remove the spark plugs
Op 01

Remove the spark plug cap from the first spark plug. Pull firmly by hand.

Do not remove all 4 spark plug caps at the same time. Each of the caps goes on a specific spark plug. Do not swap them.
Do not remove all 4 spark plug caps at the same time. Each of the caps goes on a specific spark plug. Do not swap them.
Remove spark plug cap
Remove spark plug cap
Op 02

Unscrew the spark plug. Use the spark plug socket and the ratchet.

Unscrew spark plug
Unscrew spark plug
Unscrew spark plug
Reinstall the spark plugs
Op 03

Screw in the new spark plug (BP6ES). Start by hand.

Always start by screwing in the first threads of the spark plug by hand. Only use the spark plug socket for final tightening. This precaution allows the spark plug to engage perfectly and avoids damaging the cylinder head threads.
Always start by screwing in the first threads of the spark plug by hand. Only use the spark plug socket for final tightening. This precaution allows the spark plug to engage perfectly and avoids damaging the cylinder head threads.
Screw in new spark plug
Screw in new spark plug
Screw in new spark plug
Op 04

Tighten the spark plug to a torque of 25 mN. Use the spark plug socket and the torque wrench.

Tighten spark plug
Tighten spark plug
Op 05

Fit the spark plug cap on the spark plug. Press by hand.

Fit spark plug cap on spark plug
Fit spark plug cap on spark plug
Op 06

The first spark plug is in place. All you have to do is proceed in the same way with the other 3 spark plugs.

Proceed in the same way with the other 3 spark plugs
Proceed in the same way with the other 3 spark plugs
Proceed in the same way with the other 3 spark plugs
Op 07

In the event that all 4 spark plug caps had to be removed simultaneously, here is the order in which to connect them. We will number the spark plugs from 1 to 4, starting with the spark plug closest to the radiator. The connection order of the spark plug wires on the distributor head must be 1 - 3 - 4 - 2

Spark plug connection order
Spark plug connection order
The End

The new spark plugs are in place. Well done!
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