Chassis > Rear wheel bearings change on Austin Mini
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Rear wheel bearings change on Austin Mini

Rear wheel bearings change on Austin Mini
Vehicle ➔ Mini 1000 am1991 automatic transmission
Difficulty ➔ Medium
Difficulté
Time ➔ 3 hours
Summary
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Originally, the bearings mounted on the rear hubs of Minis were ball bearings. Then, they were replaced by tapered roller bearings. Ball bearings are no longer sold by Mini parts suppliers. However, you can mount tapered roller bearings on your Mini regardless of its year of manufacture.
Originally, the bearings mounted on the rear hubs of Minis were ball bearings. Then, they were replaced by tapered roller bearings. Ball bearings are no longer sold by Mini parts suppliers. However, you can mount tapered roller bearings on your Mini regardless of its year of manufacture.
Bearings are pre-adjusted assemblies. In the packaging, the races and rollers of each bearing are either connected by a plastic link or in a plastic bag. Never mix the elements of one bearing with the elements of another. This could impair their operation.
Bearings are pre-adjusted assemblies. In the packaging, the races and rollers of each bearing are either connected by a plastic link or in a plastic bag. Never mix the elements of one bearing with the elements of another. This could impair their operation.
We decided to invest in ''Genuine'' quality wheel bearings (Timken) because we had a bad experience with ''adaptable'' ones. Once the adaptable bearings were fitted, the hub did not turn freely.
We decided to invest in ''Genuine'' quality wheel bearings (Timken) because we had a bad experience with ''adaptable'' ones. Once the adaptable bearings were fitted, the hub did not turn freely.
The 2 castellated nuts on the 2 rear stub axles are different. The nut on the right side has a standard thread while the nut on the left side has a reverse thread.
The 2 castellated nuts on the 2 rear stub axles are different. The nut on the right side has a standard thread while the nut on the left side has a reverse thread.
Each time a stub axle pin is removed, always reinstall a new pin.
Each time a stub axle pin is removed, always reinstall a new pin.
Required Tools
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Rear hub nut washer
BTA672
Rear hub nut washer
Hub bearing O-ring
CDU1173
Hub bearing O-ring
Rear hub nut 5/8'' UNF (left hand thread)
FNN2410
Rear hub nut 5/8'' UNF (left hand thread)
Rear hub nut split pin
GHF511
Rear hub nut split pin
Rear wheel bearing kit
GHK1805
Rear wheel bearing kit
Rear hub seal
GHS102
Rear hub seal
Rear hub nut 5/8'' UNF (right hand thread)
NL610041
Rear hub nut 5/8'' UNF (right hand thread)
Packaging :
    • GHK1805: Bearing kit for 1 rear wheel. 2 kits are required for a vehicle. The kit usually includes 2 tapered bearings, 1 O-ring (CDU1173), 1 split pin (GHF511) and 1 oil seal (GHS102), but this is not always the case. Check before placing the order.
    • The other parts above are sold individually.
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Remove the bearings
Op 02

Remove the hub nut cap. Use a chisel and a hammer.

Place the chisel on the flange of the nut cap. Tap gradually around the entire periphery of the nut cap.
Place the chisel on the flange of the nut cap. Tap gradually around the entire periphery of the nut cap.
The nut cap must come out straight along the axis of the hub. If it goes in crooked, it will get stuck.
The nut cap must come out straight along the axis of the hub. If it goes in crooked, it will get stuck.
Remove the hub nut cap
Remove the hub nut cap
Remove the hub nut cap
Op 03

Remove the split pin. Use the multigrip pliers.

Remove the split pin
Remove the split pin
Remove the split pin
Op 04

Unscrew the castellated nut. Use the 24 mm socket.

The castellated nut on the right side has a standard thread.
  • The castellated nut on the right side has a standard thread.
  • The castellated nut on the left side has a reverse thread.
Unscrew the castellated nut
Unscrew the castellated nut
Unscrew the castellated nut
Op 05

Remove the hub. Pull by hand (usually sufficient) or use a hub puller.

Remove the hub
Remove the hub
Remove the hub
Op 06

Retrieve the bearing washer.

Retrieve the washer
Retrieve the washer
Op 07

Retrieve the bearing O-ring. Use a small screwdriver.

Retrieve the O-ring
Retrieve the O-ring
Retrieve the O-ring
Op 08

Remove the oil seal. Use a flathead screwdriver.

Remove the oil seal
Remove the oil seal
Remove the oil seal
Op 09

Eject the inner race of one of the 2 bearings (with its balls). Tap with a hammer and a screwdriver.

Eject the inner race of a bearing
Eject the inner race of a bearing
Eject the inner race of a bearing
Op 10

Turn the hub over and locate the 2 notches to drive out the outer races of the bearings (1st photo).
Remove the bearing. Use the pin punch and the hammer.

Strike alternately on both sides to slide the bearing perfectly in line with the axis of the hub. If the bearing is at an angle, it will get stuck and will not come out.
Strike alternately on both sides to slide the bearing perfectly in line with the axis of the hub. If the bearing is at an angle, it will get stuck and will not come out.
Remove the bearing
Remove the bearing
Remove the bearing
Op 11

Remove the outer race of the remaining bearing. Use the pin punch and the hammer.

If you want to reassemble the ball bearing, you can reattach the inner race and its balls to the outer race. Simply put them in position and tap with a mallet.
If you want to reassemble the ball bearing, you can reattach the inner race and its balls to the outer race. Simply put them in position and tap with a mallet.
Remove the outer race of the remaining bearing
Remove the outer race of the remaining bearing
Remove the outer race of the remaining bearing
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Reassemble the bearings
Op 12

Thoroughly clean the hub and stub axle.

Clean the hub and stub axle
Clean the hub and stub axle
Op 13

Fit the outer race of one of the 2 bearings (GHK1805 kit) in the hub. Use a washer and the mallet.

The diameter of the washer should be very slightly smaller than the outer diameter of the bearing race. This allows you to use the washer to push the race in without it getting stuck in the hub.
The diameter of the washer should be very slightly smaller than the outer diameter of the bearing race. This allows you to use the washer to push the race in without it getting stuck in the hub.
If you do not have a washer of the correct diameter, you can use the outer race of the old bearing. Simply cut it before using it so that it can be easily removed
If you do not have a washer of the correct diameter, you can use the outer race of the old bearing. Simply cut it before using it so that it can be easily removed (➔ see the tutorial ''Front wheel bearings change'' Op 20 and 21).
Fit the outer race of a bearing
Fit the outer race of a bearing
Fit the outer race of a bearing
Fit the outer race of a bearing
Fit the outer race of a bearing
Op 14

Fit the outer race of the 2nd bearing (GHK1805 kit) in the hub. Use a washer and the mallet.

Fit the outer race of the 2nd bearing
Fit the outer race of the 2nd bearing
Op 15

Fit the inner race of the inner bearing (with its roller cage).

Grease the bearing abundantly.
Grease the bearing abundantly.
Grease the bearing
Fit the inner race of the inner bearing
Op 16

Fit the oil seal (GHS102). The seal fits easily by hand.

Grease the lip of the oil seal before positioning it.
Grease the lip of the oil seal before positioning it.
The lip of the oil seal must face the bearing.
The lip of the oil seal must face the bearing.
Fit the oil seal
Fit the oil seal
Op 17

Fit the inner race of the outer bearing (with its roller cage).

Grease the bearing abundantly.
Grease the bearing abundantly.
Fit the inner race of the outer bearing
Fit the inner race of the outer bearing
Op 18

Fit the O-ring (CDU1173) on the stub axle.

Lubricate the seal with engine oil before installation (1st photo).
Lubricate the seal with engine oil before installation (1st photo).
Fit the O-ring
Fit the O-ring
Fit the O-ring
Op 19

Fit the hub on the stub axle. Push by hand.

Fit the hub on the stub axle
Fit the hub on the stub axle
Fit the hub on the stub axle
Op 20

Fit the washer (BTA672).

Fit the washer.
Fit the washer.
Op 21

Screw on the nut (NL610041 for the right side or FNN2410 for the left side). Use the 24 mm socket.

Screw on the nut
Screw on the nut
Screw on the nut
Op 22

Tighten the nut to 81 mN. Use the torque wrench.

Tighten the nut
Tighten the nut
Op 23

Continue tightening the nut to align one of the slots with one of the 2 holes in the stub axle.

Align a slot with a hole in the stub axle
Align a slot with a hole in the stub axle
Op 24

Fit the pin (GHF511) and spread its legs. Use the multigrip pliers.

Fit the pin
Fit the pin
Fit the pin
Op 25

Fit the hub cap. Tap with the mallet.

Fit the hub cap
Fit the hub cap
Fit the hub cap
Op 26

Check that the hub turns freely. Turn it by hand.

This is when the adaptable bearings are not satisfactory. You have to force to turn the hub.
This is when the adaptable bearings are not satisfactory. You have to force to turn the hub.
Check that the hub turns freely
Op 27

Reinstall the brake drum and rear wheel (➔ see the tutorial ''Replacing rear brake shoes'' Op 38 to 42).

The End

The rear wheel bearings are new. It wasn't that complicated after all ;)
Feel free to write a remark or comment at the bottom of the page if you wish.

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